Explosion Protection for Hazardous Zones in the Pharmaceutical Industry

The pharmaceutical industry demands strict hygiene and robust explosion protection due to risks from gases, dusts, solvents, and vapors. BARTEC delivers certified solutions for hazardous zones 0, 1, and 2 engineered to meet the unique challenges of complex production environments and cleanrooms.

Our strength lies in delivering tailored systems that align perfectly with your plant, because when it comes to safety, precision makes all the difference.

From smart factory integration to Ex zone lighting and control cabinet solutions, our experts support full-scale projects with our wide range of solutions from our comprehensive product portfolio, granting the highest level of precision and reliability.

Backed by a complete supply chain and thanks to the modularity and scalibity of our systems, we manage every step—from design to delivery—ensuring performance, compliance, and protection without compromise.

Explosion Protection for zones in pharmaceutical production

In chemical and pharmaceutical production, handling bulk materials often generates fine dust particles with explosive properties. When these particles disperse into the air, they can form an ignitable dust-air mixture inside or around processing equipment. If a mechanical spark, static discharge, or heat from nearby surfaces occurs in this environment, the result can be a sudden, intense rise in energy, temperature, and pressure, triggering an explosion. BARTEC’s solutions for explosion protection are the perfect answer for pharmaceutical environments.

Process visualization in Ex zones

In pharmaceutical manufacturing, any downtime or loss of precision can have serious consequences, as many of its processes require applications for around-the-clock operation. Our POLARIS Smart HMI PC panels are engineered for 24/7 operation, ensuring reliable plant control and data acquisition in cleanroom settings. Equipped with the Intel® Atom x6425RE quad-core CPU at up to 3 GHz, 16 GB RAM, it is engineered for seamless, high-performance visualizations that fully satisfy this need.

Thanks to a toolkit with interchangeable elements, the modular system offers customizable configurations, from compact 7″ displays to 24″ widescreens, adapting seamlessly to operator needs and providing first-class devices and solutions for all tasks relating to process visualization.

With stainless steel enclosures in a hygienic brushed finish, the Smart HMI Series integrates effortlessly into GMP-compliant cleanrooms.

With its innovative devices and system solutions, BARTEC has earned a top position among the world’s suppliers of automation technology. Continuous product updates and further development form the basis of more and more new solutions and for new application areas, as well as for greater convenience and safety.

Ex p pressurization for zones 1, 2 and 21, 22

BARTEC provides a complete range of control & switchgear systems for the pharma industry, managing power distribution, protecting equipment from overloads, and ensuring uninterrupted operation—crucial for 24/7 pharmaceutical production. Our solutions also ensure accurate monitoring and regulation of critical parameters like temperature, pressure, and flow, essential for maintaining product quality and consistency. Our enclosures and components meet hygienic design standards, made from stainless steel with smooth finishes to prevent contamination and support easy cleaning while granting compliance with GMP (Good Manufacturing Practice).

Ex p pressurization is the ideal solution for a large number of applications, like cleanrooms, mixing & blending stations, and sterilization units. This technology allows standard devices to be flexibly and efficiently converted for use in Ex areas (Zones 1, 2, 21, and 22).

Comprehensive explosion-protection portfolio

BARTEC offers a unique and comprehensive range of solutions and products for work in potentially explosive atmospheres, in the pharmaceutical industry. These include a full range of:

Reliable connectivity for maintaining control and compliance

In pharmaceutical manufacturing, reliable connectivity is vital for maintaining control and compliance — from ingredient handling to final drug production. Secure, real-time data access ensures precise monitoring, quality, and traceability. In hygienic and cleanroom environments, where downtime is costly and standards are strict, a robust hazardous area wireless network enables seamless data flow. It connects IoT sensors, supports mobile communication and RTLS, and provides insights to boost efficiency and safety.

BARTEC’s specialized wireless enclosure solutions safely house radio devices with integrated or external antennas. Offering Ex certification and materials suited for cleanrooms — including stainless steel — products like Exgate, iWAP107 and iWAP XN3, Xbeam, iANT Antennas, iSOLATE501 ensure safe, reliable wireless communication in hazardous areas.

Connected workforce through enterprise mobility

Working in pharmaceutical manufacturing means operating in environments where precision, safety, and compliance are absolutely critical. BARTEC’s intrinsically safe mobile devices empower teams to work smarter and faster—without compromising product integrity or operational safety. From cleanrooms and production suites to formulation areas and packaging lines, our technology keeps personnel connected, data flowing, and processes compliant with stringent industry standards.

Across every stage—from raw material receipt to final packaging—smartphones, tablets, cameras, barcode scanners, and mobile computers ensure accuracy and traceability. They support ingredient verification, precise weighing and dispensing, and continuous tracking through processing and storage.

In cleanroom and hygienic environments, digital tools replace paper-based workflows to enhance compliance and reduce contamination risks.

Mobile computers and barcode scanners streamline data capture and tracking.
Smartphones and cameras enable real-time communication and visual documentation.
Tablets provide intuitive access to batch records, operational systems, and live production data.

Real Time Location Systems (RTLS) for critical oversight

By combining technologies such as Wi-Fi, GPS, and Bluetooth Low Energy (BLE), hybrid RTLS solutions provide accurate and comprehensive location data with minimal infrastructure. In pharmaceutical manufacturing and ingredient processing environments, RTLS add an essential layer of safety, compliance, and operational efficiency, enabling real-time tracking of personnel, materials, and equipment. Maintain full visibility over critical ingredients, monitor movements within cleanroom or controlled areas, and ensure secure, compliant handling throughout every stage of processing:

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Frequently asked questions (FAQ)

What are the hazardous zones in pharmaceutical industry?

Hazardous zones in the pharmaceutical industry include areas where flammable gases, vapors, or dusts are present, such as production facilities, chemical handling areas, and storage rooms.

How can you protect assets in pharmaceutical environments?

Protecting assets in pharmaceutical environments can be achieved through proper risk assessments, installation of safety equipment, and ensuring compliance with industry regulations for hazardous zones.

What can cause hazards in the pharmaceutical industry?

Hazards in the pharmaceutical industry can be caused by flammable chemicals, poor ventilation, electrical malfunctions, contamination risks, and improper handling of hazardous materials.

Does BARTEC have products for the pharmaceutical industry?

Yes, BARTEC offers a range of products for the pharmaceutical industry, including explosion-proof equipment, monitoring systems, and safety solutions designed for hazardous environments.